Tilting Disc Check Valve Manufacturers in India

Specialised in the field of valve manufacturing, Speciality Valve is a well known name among the tilting disc check valve manufacturers in India which we at Speciality Valve also produce to international standards for use in the power generation, oil and gas, water treatment and petrochemical industries.

In high performance pipeline systems it is essential to prevent reverse flow which in turn protects pumps, compressors and other key machinery. In very demanding applications industry relies on non return valves which we also see to be of high pressure and high capacity design. Of these the tilting disc check valve does very well in terms of efficiency, durability and also in the reduction of water hammer.

What is a Tilting Disc Check Valve?

A tilting disc check valve is a kind of non return valve which we see to function in a unidirectional flow and also to avoid reverse flow. We do not see in this case a full disc movement as we do with the conventional swing check valves. Instead the disc which is hinged at its center point tilts a little. This design which is what makes it unique allows for smooth opening at low flow rates and almost immediate closing when flow ceases.

This off axis disc installation which in turn produces reduced valve noise, minimal pressure drop, and extended service life. In terms of performance it is the choice for critical industrial pipelines which require high efficiency and protection against water hammer.

What is the Function of Disc Check Valve?

1. Forward Flow As fluid enters the disc shifts out of center which in turn opens the passage way fully and with little resistance.
2. At high flow rates the disc is seen to maintain an optimal angle which in turn reduces turbulence and energy loss.
3. Reverse Flow Repudiation at the point of reduced or reverse flow the disc closes quickly which in turn prevents backflow.
4. Tight Shutoff We have engineered a precise fit in our valve seat which in turn produces a leak proof seal at high pressure.

This automated process which removes the need for manual intervention makes tilting disc check valves reliable in continuous process industries.

Working Principle of a Tilting Disc Check Valve

To allow for forward flow and preclude reverse flow in tilting disc valves which upon flow will rotate the disc slightly thus creating a smooth passage for the media.

When flow goes in the other direction the disc at once goes back to its seat which in turn tightens the seal. This not only stops backflow but also protects pumps, turbines, and pipelines from pressure surges which cause damage.

What are the Advantages of a Tilting Disc Check Valve?

Tilted disc check valves do better than traditional designs:

1. Reduced Water Hammer The fast closing disc which.
2. Low Pressure Drop which is for smooth flow and minimal energy loss.
3. Long service life we offer replaceable seat rings and robust body material which in turn extends valve life.
4. Widespread Applications of which include gases, liquids, steam and slurry systems.
5. Energy conservation we see that which is related to reducing pump power by which we minimize flow resistance.
6. Compact Design takes up less space than double disc or lift check valves.

These features which also include a large degree of customizability and security are what makes them the choice for industries that deal with high value equipment and sensitive processes.

Which is Better: Swing Check Valve or Tilting Disc Check Valve?

Both of them are used as non return valves which is a very wide scale application for them but their performance is different:

• Swing Check Valve Low cost option which works well for water lines under low pressure, but has issues with water hammer and slow response.
• Tilting Disc Valve which offers improved speed of closure, reduced slammage, for use in high pressure pipes within the oil and gas, marine, and power plants industries.

In which for performance and safety are key issues, tilting disc check valves out perform swing check valves.

What is the Purpose of Disc Valve?

The main role of a disc valve is to control fluid direction which is do to via one way flow. In the case of tilting disc check valves we have two functions at the same time.

• Efficient Pressure Drop Smooth performance.
• System Protection Against reverse flow which in other cases causes pump failure or equipment downtime.

Thus in that which they do it is preventive and also operational which makes them very important in industrial settings.

Applications of Tilting Disc Check Valve

In industries that do not tolerate risk to fluid safety and reliability tilting disc check valves are used.

1. Power Stations Steam and cooling water systems.
2. Petroleum and Gas Industry Crude oil, natural gas, and refinery pipelines.
3. Water Infrastructure pumping stations, desalination and wastewater treatment plants.
4. Petrochem facilities working with corrosive fluids and high pressure gases.
5. Marine Industry Sea water circulation, bilge, and ballast systems.
6. In HVAC systems which include chilled water and condenser circuits.

Their flexibility which is what makes them so integral in fluid handling systems across sectors.

Maintenance of Tilting Disc Check Valves

Regular maintenance and preventive care can greatly extend the life of these valves:

• Seat Check For signs of wear or erosion on the seating surface.
• Disc Cleaning which includes the removal of any debris or buildup which in turn affects sealing.
• Lubrication of Hinges for smooth disc movement.
• Pressure Check At which we prove leak tightness at full operating pressure.

By adhering to these maintenance practices industries see to it that they have continuous production which in turn avoids expensive downtime.

Why Choose Speciality Valve for Tilting Disc Check Valves?

1. Custom steel options include Cast Steel, Stainless Steel, Alloy Steel, Duplex Steel.
2. Wide range of sizes from 2’ to 48’ which covers various pipeline needs.
3. Precision Engineering leak free design that also minimizes pressure drop.
4. Compliance to standards We adhere to API, ASME, and ANSI.
5. Global Markets We serve in the oil, gas, power and water sectors.

Specialty Valve reports that we engineer each check valve to perform at the highest level in terms of durability and reliability.

The Tilt Disc check valve is a very efficient type of non return valve which features fast closure, minimal water hammer, and low pressure drop. In industries that see great damage from reverse flow we see this as a very reliable solution.

As a leading player in the Tilting Disc Check Valve Manufacturers in India Speciality Valve brings to you valves that we designed for great performance, safety, and longevity in many industries. We at Speciality Valve believe the right check valve is the basis of reliability, which is what we aim to provide.

Specifications of Tilting Disc Check Valve 

• Size Range: 2” to 48” (DN50 to DN1200)
• Body Material: Cast Steel, Ductile Iron, Stainless Steel, Alloy Steel
• Disc Material: Stainless Steel / Alloy Steel with hardened sealing edge
• Seat Options: Metal-to-Metal or Resilient Seated
• Pressure Ratings: Class 150 – Class 600
• End Connections: Flanged, Wafer, or Butt-weld
• Temperature Range: -20°C to +450°C (material-dependent)
• Operation: Fully automatic self-acting disc movement
• Applications: Oil and gas, power plants, marine, water treatment, petrochemical

Visit Us: https://www.specialityvalve.com/product-category/tilting-disc-check-valve/, for customised valves and high quality valves.

ADDRESS - 41, 2nd floor, Balasundaram Road, Coimbatore, Tamil Nadu 641018